Stacker Reclaimer
BVEE has accumulated many experiences in all types of handling equipment and port machinery over 20 years. BVEE provides innovative, efficient and continuous heavy bulk material treatment solutions for global customer through comparative analysis, combined with actual working conditions and professional technology. And always developing intelligent mobile material handling equipment to replace the rail stacker and traditional loading and unloading process in the yard of port terminal to improve efficiency, reducing cost, lessening pollution and helping the port industry develop in a way of efficient, energy-saving and environment friendly. BVEE also with more activities like: Fabrication and Machining Spare Parts, Maintenance and Repair service, Modification, Erection, Commissioning, Inspection, Calculation and Analysis, Dismantling and Disposal.
Our Advantages
Wide Range of Applications
Our products, such as Port Equipment Wheel, Crane Sheave, Crane Rail, Hoist Drum, Gantry Crane, Container Spreader, Crane Cabin, and Stacker Reclaimer, are widely used in the range of transporting Iron & ore, coal and etc. in various mines, ports and storage yards.
Rich Products
Our company produce a wide variety of Bulk material handling equipments and port equipment, including Port Equipment Wheel, Crane Sheave, Crane Rail, Hoist Drum, Gantry Crane, Container Spreader, Crane Cabin, and Stacker Reclaimer.
24-Hour Service
Our company promises to provide 7×24 hours service after the contract is signed. We will respond within 1 hour after receiving the message, provide solutions to general faults within 8 hours, and solve complex problems within 24 hours.
Quality Guaranteed
Our company has passed ISO quality certification system. Our company has obtained certificates such as ISO14001:2015, ISO9001:2015. All products are strictly tested in accordance with industry standards and contract agreements before leaving the factory.
A Stacker Reclaimer is a large machine used in bulk material handling applications. A Stacker Reclaimer's function is to recover bulk material such as ores and cereals from a stockpile. A stacker is used to stack the material. Stacker Reclaimers are volumetric machines and are rated in m3/h (cubic meters per hour) for capacity, which is often converted to t/h (tonnes per hour) based on the average bulk density of the material being reclaimed. Stacker Reclaimers normally travel on a rail between stockpiles in the stockyard.
Advantages of Stacker Reclaimer
Improved Safety
Stacker Reclaimers are equipped with safety features such as load backrests, anti-slip platforms and ergonomic controls. These features enhance operator safety and reduce the risk of accidents and injuries.
Space Optimization
With their ability to lift loads to significant heights, Stacker Reclaimers help optimize vertical space utilization in warehouses, allowing businesses to store more inventory without expanding their facilities.
Versatility
Stacker Reclaimers can handle various load sizes and types, making them versatile for a wide range of applications. They can efficiently lift and stack pallets, drums, containers and other materials.
High Degree Of Automation
The Stacker Reclaimer can operate fully automatically without human intervention. It can independently complete the transportation, stacking and picking tasks of materials according to production plans and process requirements, thereby realizing the automation and intelligence of the production process.
Strong Flexibility
The design structure of the Stacker Reclaimer is flexible and diverse, and can be customized according to different occasions and needs to meet the needs of different industries. At the same time, it also supports a variety of working modes, such as free-style stacking, column picking, etc., with strong operational flexibility and wide applicability.
Improve Logistics Efficiency
The Stacker Reclaimer can perform efficient cargo stacking, picking and transportation tasks in the warehouse, reducing the manpower input and time consumption in logistics operations, and improving the logistics efficiency and operational benefits within the warehouse.
Improve Logistics Quality
The Stacker Reclaimer can ensure the safety and accuracy of the transported goods during operation, avoiding possible errors and damage in manual operations, thereby improving the logistics quality and stability of the transported products.
Boom Pivot Stacker Reclaimer
The piece of equipment functions to stockpile and reclaim material through luffing and slewing movements. With this stacker reclaimer, you can stack/reclaim materials on both sides of the feed conveyor, tailored specifically for stacking or reclaiming.
Trencher Stacker Reclaimer
Trencher Stacker Reclaimer is a stockpile and reclaim unit designed for material storage and reclaim within limited yard capacities. Instead of slewing, this Trencher Stacker/Reclaimer stocks and reclaims material by traveling.
Mast Supported Stacker Reclaimer
This unit stockpiles and reclaims materials with slewing movements. Mast Supported Stacker Reclaimer stacks and reclaims material on both sides of the feed conveyor, similar to a Boom Pivot Stacker Reclaimer.
How To Choose Stacker Reclaimer
Your warehouse would have a certain height up to which you may need to stack your load. Choose one which could reach the maximum height. If you need stocking to be done a little over the ground level, then go for the Stacker Reclaimers as high as 127”. The highest lifting height of your Stacker Reclaimer is affected by the type of masts. Most Stacker Reclaimers feature fixed masts. When higher lift heights are required, a telescopic mast may be necessary. Telescopic masts have an inner mast nested within the outer mast channel. When forks are raised to a height higher than the capacity of the outer mast, the inner mast rises to provide additional lift height akin to a camera lens zoom mechanism.
This is not a very tough choice really as the benefits of electric Stacker Reclaimer far outweigh that of a manual one unless your needs are very basic. Manual pallet Stacker Reclaimers can feel a bit archaic and require more strength to operate as compared to the Electric Stacker Reclaimers which can be raised and lowered at the press of a button. Also, you get a display panel indicating various parameters such as battery status, truckload, etc. Unless your requirements are very modest and you want to spend on labor and time instead of technology, the advice is to go for an electric one.
Knowing aisle width is fundamental as, unless the Stacker Reclaimer’s dimensions are small enough to operate in the space available, its other qualities are irrelevant. Pedestrian Stacker Reclaimers are the most compact of all whereas sit-on Stacker Reclaimers need wider aisles than the others.
To determine whether walking, riding or sitting will be most effective, the typical distance travelled per transport movement and the frequency of such movements need to be checked. For example, a platform Stacker Reclaimer is designed for longer and more frequent shuttle runs as it usually has a higher travel speed. However, if movements are regularly up to 80 metres or more, stand-on Stacker Reclaimers make good sense.
Whilst some applications require limitations on drive and lift speeds, to avoid damaging vulnerable goods and facilities, others welcome faster performance. Stand-on and sit-on Stacker Reclaimers are generally the fastest and most powerful, but you should check and compare the maximum speed figures for all types. Additionally, the weight and size of your loads and the heights to which they must be lifted, need to be considered together when deciding on capacity.
Applications of Stacker Reclaimer
Application In Construction Sites
Stacker Reclaimers can quickly transport various construction materials to designated locations, improve work efficiency and reduce labor intensity, so they are increasingly used in construction sites. Stacker Reclaimers can transport raw materials such as cement, sand, and aggregates from raw material stacks to concrete mixing plants for use in concrete production. Construction sites often have waste bricks, waste steel bars, waste wood and other garbage that need to be cleaned up and processed in time. Stacker Reclaimers can transport these garbage to collection places or transfer stations. During the demolition of houses, some waste materials need to be cleaned up, such as iron materials, concrete fragments, etc. Stacker Reclaimers can quickly transport these materials to designated locations for easy cleaning.
Application In Mines
Mining production is complex and dangerous. The application of Stacker Reclaimers in mining production can improve efficiency, reduce production costs, and reduce labor intensity and the risk factor of production safety. Common application scenarios are as follows: Coal is one of the most common materials in mines. Stacker Reclaimers can quickly take coal out of coal piles and then transport it to coal warehouses or coal crushers for processing. Iron ore is the raw material for steel manufacturing. Stacker Reclaimers can be used in mines to quickly transport iron ore to designated locations and improve transportation efficiency. In the process of coal combustion, a large amount of coal ash is produced, which needs to be handled in time. Stacker Reclaimers can be used to transport coal ash to designated locations for treatment and cleaning.
Application In Ports And Terminals
At ports and terminals, Stacker Reclaimers can undertake a large amount of loading and unloading work, improve loading and unloading efficiency, and enhance the level of logistics and transportation. Common application scenarios are as follows: Stacker Reclaimers can quickly and accurately unload containers and other goods from ships and then transport them to designated locations. Stacker Reclaimers can take goods out of containers and then transport them to the yard for storage, which is convenient for subsequent classification and loading and unloading. Stacker Reclaimers can replace manual loading and unloading operations, greatly reducing labor costs and improving efficiency.
How to Maintain Stacker Reclaimer
The layout and configuration of your Stacker Reclaimers depend on several factors, such as the type, size, and quality of the material, the storage capacity and shape, the reclaiming method and rate, and the environmental conditions. You should consider these factors carefully and select the most suitable design and model for your application. For example, you may opt for a circular or longitudinal storage layout, a bridge-type or portal-type reclaimer, a slewing or luffing stacker, or a combined Stacker Reclaimer.
Preventive and predictive maintenance are proactive strategies to prevent breakdowns and failures of your Stacker Reclaimers. Preventive maintenance involves scheduled tasks and checks based on time or usage intervals, such as cleaning, greasing, tightening, and adjusting. Predictive maintenance involves monitoring and analyzing the condition and performance of the machines using sensors, indicators, and software, such as vibration, temperature, pressure, and speed. By implementing these strategies, you can detect and resolve potential issues before they escalate and affect your operations.
Dust and corrosion are common threats to the integrity and functionality of your Stacker Reclaimers. Dust can clog the filters, bearings, and valves, reduce the efficiency and accuracy of the sensors and indicators, and increase the wear and tear of the components. Corrosion can weaken the structure and joints, cause cracks and leaks, and compromise the electrical and hydraulic systems. To protect your machines from dust and corrosion, you should use appropriate covers, seals, coatings, and treatments, as well as clean and dry them regularly.
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